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Molding Patterns (Casting Patterns)

Atra Co., equipped with design, manufacture and quality control components, declares its readiness for manufacturing molding patterns for almost all kind of mechanical parts.

The main activities of the Atra Company’s Modeling Group are as follows:

  • Three-dimensional design of the part by the professional softwares.
  • Three-dimensional scanning and preparation of point cloud files by scanner software and softwares such as Geomagic.
  • Creating 3D files in design softwares such as Catia, SolidWorks.
  • Creating a casting model in 3D designing software.
  • Creating two dimensional drawings or generating G-Code file for CNC machines.
  • Making a mold (casting) by wood or aluminum.
  • Casting according to desired material.

Manufacturing steps schematic view for a casting part (centrifugal pump impeller)

A notable point in designing casting models for molding is that the model should be made in such a way as to match the casting conditions. Since Atra Company has a vast experience in producing parts for casting, it is well aware of the requirements and limitations of molding, and so the models made by this company can easily be produced in factories and workshops that make molding manual and semi-automatic.

Schematic view of casting molds (Elevator Gearbox)

Schematic view of casting molds

  • This unit with an experienced team and world class machines and instruments, manufacturers a variety of molding patterns, as follows:
    Turbo-machinery components (all parts with molding pattern)
  • valve patterns
  • Automotive parts

It should be noted that all stages of the preparation of the model are carried out in the company. The primary model is made of compact polystyrene foam or special wood for modeling by CNC machines. Then, using this cast aluminum model, it is manufactured and made the final model by CNC machines.

مدل ریخته گری دیفیوزر پمپ طبقاتی

Molding pattern for a high pressure pump

مدل ریخته گری محفظه رانش پمپ فشار قوی

Molding pattern for discharge casing of a multistage pump

ادامه مطلب...
مهندسی معکوس و ساخت انواع پمپ های سانتریفیوژ صنعتی

Reverse Engineering and Manufacturing Of Industrial Equipment

Atra Company has put one of its goals in the development of advanced technologies and the provision of up-to-date services for the manufacturing of industrial components. In this regard, one of the most important professional activities of the company is reverse engineering and manufacturing of industrial equipment. All stages of work, such as 3D scanning, computerized 3D modeling, manufacturing of parts and machinery, are carried out by the experienced staff of the Atra Group’s Modeling Team.

پمپ سانتریفیوژ صنعتی

Reverse engineering and manufacturing of industrial centrifugal pumps in accordance with international standards

The steps of the reverse engineering process carried out at Atra Co. are as follows:

  • Identification and Detection of System Components and Relations between Components in Machine Function (Parts)
  • Accurate measurement of parts and three-dimensional scanning of equipment with complex geometry
  • Preparation of technical knowledge (three-dimensional model, manufacturing and machining drawings)
  • Applying construction and assembly tolerances
  • Determination the process of manufacturing of the parts or sets (machines)
  • Quality control of parts by measuring instrument and optical scanner
ابر نقاط و مهندسی معکوس قطعات صنعتی

Redesign and manufacturing of industrial parts and components (sheet metal)

ساخت قطعات تزریق پلاستیک

3D scan of decortion parts (plastic tree)

ابر نقاط و طراحی معکوس پروانه

Redesign of a centrifugal pump blade

ساخت قالب تزریق پلاستیک

Manufacturing of plastic injection mold (plastic tree)

ادامه مطلب...